On the futurestate map, the pacemaker process is the production process that is controlled by the outside customers orders. With lean manufacturing, you will be able to enhance value for your customers by improving and smoothing the process flow and eliminating waste. Process flow improvement proposal using lean manufacturing philosophy and simulation techniques on a modular home manufacturer. Lean accounting debits all materials and conversion costs to an account titled raw and in process inventory. Simply put, with lean, you will be able to increase productivity and create greater customer value with less resources. Benefit from our lean management templates and get. Multiple patches on the process wo fixing the root cause.
Principles and practices of lean manufacturing is the property of its rightful owner. Fundamentals of lean professor deborah n ght nga september 12, 2005. Pdf since the japanese development of lean manufacturing practices after world war ii, american. Lean manufacturing implies thorough understanding of both customer requirements and companies. Lean manufacturing is a systematic approach to identifying and eliminating waste nonvalueadded activities through continuous improvement by flowing the product at the pull of the customer in pursuit of perfection lean manufacturing seminar ppt with pdf report. Pdf cycle time reduction using lean principles and. Introduction to lean manufacturing ppt presentation, lean ppt. This is because the employees in product cells perform many taskssome which are classified as direct and some as indirect. This article outlines a simpletounderstand three step roadmap that can help an organization embark on its journey towards lean transformation.
The boeing 737757 lean story university of washington. Download lean manufacturing powerpoint training presentations, including voice of the customer, and six sigma templates and curriculum and videos shmula is. The 8 areas of waste can be used to understand the inefficiencies. Cycle time reduction using lean principles and techniques. This approach reduces complexity and cost by eliminating waste and nonvalueadding activities throughout a process or value chain. A pacemaker process is single point in the manufacturing value stream that sets the production pace for the entire process. Lean thinking lays out the five lean manufacturing principles. Lean mfg presentation ppt lean manufacturing inventory. A few years later, the machine that changed the world. Readysetpresent lean manufacturing powerpoint presentation content.
The money spent to convert inventory into throughput. The lean manufacturing is a methodology related to manufacturing, industry operations and industry processes. This lean six sigma ppt presentation is a most ideal introduction to lean six sigma. Lean manufacturing powerpoint templates lean manufacturing. Click here to access and download a full range of free lean manufacturing presentations in powerpoint ppt and pdf formats.
New goals in manufacturing systems combined benefits of craft and mass production. Lean management new frontiers for financial institutions. The pacemaker process is frequently the most downstream continuousflow process. A lean six sigma transformation can enable operations to drive the overall business strategy, through the creation of many tangible business benefits. Manufacturing where workinprocess smoothly flows through production with minimal or. Process flow improvement proposal using lean manufacturing. Use this lean ppt presentation to explain lean to management and the workforce simply. Creative vibrant color ppt graphics illustrating various concepts. The first is a cultural revamp of getting the lean spirit through to everyone. Using lean manufacturing is all about understanding the concepts behind these tools and techniques. Lean manufacturing and its implementation suraj kumar department of mechanical engineering, bhagwant university, ajmer. Scribd is the worlds largest social reading and publishing site.
Principles, tools, and methods 5 since continuousflow, oneatatime manufacturing is another goal of lean manufacturing, it is important that each workstation or machine be designed to fit within a minimal envelope. Lean techniques encourage learning and improvement in a company and eliminate waste and production errors. Cost improves through reduced conversion costs, improved cash flow, and higher return on assets. Ppt lean manufacturing overview powerpoint presentation. Lean manufacturing often does not use a separate direct labor cost classification. In lean manufacturing the information flow is treated with just as much importance as the material flow. Develop lean manufacturing cell utilizing right sized equipment. Lean construction journal pp 7793 process flow improvement proposal using lean manufacturing philosophy and simulation techniques on a modular home manufacturer1. Lean maintenance, lean scheduling, lean safety, and lean scheduling. Lean manufacturing free download as powerpoint presentation. While organizations struggle to be effective, they often do not employ lean techniques.
Top 25 lean tools the big idea lean has a very extensive collection of tools and concepts. Lean manufacturing seminar and ppt with pdf report. Lean manufacturing lm is a management system focused on eliminating waste and activities that do not add value, with the aim of reducing costs and improving the quality and productivity of. Lean is a management philosophy based on the toyota production system tps. Surveying the most important of these, understanding both what they are and how they can help is an excellent way to get started. Outlook december, 2011 lean manufacturing the way to manufacturing excellence 4 apparel manufacturing the lean approach to processes chapter 3 like any other manufacturing process, apparel manufacturing involves the conversion of raw materials like fabric and trims into apparel products using resources. This discusses on the internship report made on pharamceutical company on lean manufacturing process. Benefit from our lean management templates and get detailed descriptions of concepts for optimizing your production processes. The lean philosophy emphasizes one basic point doing more with less. A systematic approach to identifying and eliminating wastenonvalueadded activities through continuous improvement by flowing the product at the pull of the customer in pursuit of perfection. Introduction to lean manufacturing introto lean lean manufacturing definition lean has been defined in many different ways. In 1990 he founded quality consultants which teaches and applies lean techniques to small entrepreneurs and fortune 500 firms, principally in the united states, mexico, and canada.
Create value and optimize processes with lean methods. Some share interests with six sigma as well quality and costs. His experience spans 20 years with an international oil company where he held a number of management positions. Powerpoint presentation content lean manufacturing. Toyota and its suppliers may use the same basic material conversion processes as mass producers, like stampingweldingassembly, but toyota plants regulate their production quite differently from mass producers. Download lean manufacturing powerpoint training presentations, including voice of the customer, and six sigma templates and curriculum and videos shmula is focused on the customer experience, lean and six sigma. May 30, 2010 complete overview of lean including smed. Free lean manufacturing presentations powerpoint ppt pdf. All these solutions are also part of the classical field of industrial engineering in production manufacturing, now with refined awareness, approaches and tools. Lean manufacturing is more than justintime, shortening up the cash conversion cycle, and spc, but just as much as cultural and management mindset similar to a six sigma program, the technical abilities of the program and those trained to guide it are only part of the sy. An overview of nithin kantharajs life so far nithin kantharaj is a learned professional who has en expertise in lean manufacturing, spc, tqm, time and motion study, value stream mapping, etc. Quality may increase through improved process yields and reduce scrap and rectification costs. Toc and lean presentation what is synchronous management. Ppt principles and practices of lean manufacturing.
Lean manufacturing powerpoint is a manufacturer template embedded into a powerpoint slide that you can use for operations presentations like supply chain management or industry presentations. By teaching this presentation, managers and employees. Operations management has long been focused on waste reduction, so modern management programs like lean manufacturing represent todays best practices in operation management. Surveying the most important of these, understanding both what they are and how they can help is. If so, share your ppt presentation slides online with. Conclusion lean and green manufacturing concept is one of the best recent trends in operation management.
Here are 25 of the most important lean manufacturing tools. Lean manufacturing powerpoint free powerpoint templates. This understanding will help determine which lean principles are appropriate for implementation. Abstract in its most basic form, lean manufacturing is the systematic elimination of waste from all aspects of an organizations operations, where waste is viewed as any use or loss of resources that does not. Lean thinking and the 5 principles of lean manufacturing. Application of lean manufacturing tools in the food and. Convert setup steps to be external performed while the process is running. The first visible effect of converting from departments and batches to. Introduction to lean manufacturing introtolean lean manufacturing definition lean has been defined in many different ways. I have made money from other survey sites but made double or triple with for the same time and effort. Illustrated 55slide lean manufacturing presentation.
Download lean manufacturing powerpoint training presentations. The minimal envelope ensures the elimination of excess flat space at the workstation or machine. The story of lean production was published, the culmination of mits fiveyear imvp study. There are some considerations to success of lean manufacturing like. Introduction to lean manufacturing ppt powerpoint gives an overview of the key lean and six sigma concepts you need to apply to become a lean management operation. Vehicle program imvp, proposes a label of lean for the combination of methods pioneered at toyota.
689 202 731 17 247 999 467 129 1438 1340 1342 978 1204 1419 403 948 1037 679 684 759 748 122 798 649 439 362 832 372 720 1528 1152 1019 967 518 501 940 1013 597 1051 300 977 1011 321 712 97 594 16 164